如何很好的利用固着磨料“高速,高效”这样一种研磨特点?固着磨料研磨这种的加工方式主要被运用在对于纳米级的零部件的研磨加工过程中 抛丸机
固着磨料的高速研磨与传统的散粒磨料研磨所不相同的是,固着磨料的高速研磨的磨料密度分布是可以认为控制调节的
可以根据不同零部件的在磨具间的相对运动情况的密度分布,合理地设计机使用在磨具上磨料密度分布,这样可以使得磨具在加工的过程中,所形成的一定磨损,对于磨具的形态精细程度没有造成很大的影响,从而大大增加了工件的形态精细程度,并且避免了重新修理调整磨具的麻烦
这样不仅可以起到降低成本的作用,而且还对产品质量有了巨大的提升,提高了产品在行业中的竞争力,也给企业带来了客观的收益
在同一平面中,使用固着磨料研磨的过程中,以磨具的旋转运动为主,而零部件的运动为辅
在大多数情况下,工件是以浮动的形式放置在磨具上,它的运动的形式是没有规律可言的
所以,要对工件的受力情况进行进一步的分析,这样才能寻找出它的受力状态及运动规律
为了保障研磨机的运转的稳定性及平稳性,主机使用的驱动为调速电机驱动系统,并配备有大功率的减速系统和软启动、软停止系统
在加工的过程中,通过上、下研磨盘,太阳轮与游星轮所组成的组件,形成四个方向、速度相互协作的研磨运动,这样就可以达到组件与组件间,相互合作协调,使研磨运作更为高速,提高研磨的效率
下研磨盘可以升高,也可以降低,这样的设计可以方便于工件安装与拆卸
在研磨机上,气动太阳轮变向这一装置的安装,可以使工件的不同平面的研磨精细程度和研磨的速率得到更为精准正确的控制
中译英:how good is the use of fixed abrasive" high-speed, high efficiency " of such an abrasive characteristics? solid abrasive lapping the advanced processing method is mainly used in the nanoscale parts of grinding process fixed abrasive high speed grinding and traditional loose abrasive grinding are not the same, solid abrasives high-speed grinding abrasive density distribution can be thought to control regulationaccording to different parts in grinding of relative motion between the density distribution, the rational design of machine used in abrasive abrasive density distribution, this makes the grinding tools in machining process, the formation of a certain abrasion, abrasive form for fine degree did not cause a great impact, thus greatly increasing the workpiece to form fine degree, and to avoid the trouble adjusting tool repair it can not only play the role of reducing cost, but also on the quality of products has a great promotion, improve product competitiveness in the industry, also bring objective income in the same plane, using a fixed abrasive lapping process, the abrasive rotary motion, and parts of the movement as a supplement in most cases, the workpiece is placed in the form of a floating abrasives, its motion form there is no law at all therefore, the workpiece force for further analysis, so as to find out its stress state and law of motionin order to ensure the grinding machine operation stability and smoothness, host using the drive for variable speed motor driving system, and equipped with high-power reduction system and soft starting, soft stop system in the process, through the upper, the lower grinding disc, a sun wheel and planetary wheel is composed of components, to form a four direction, speed collaborative grinding motion, which can achieve assembly and components, mutual cooperation and coordination, so that the grinding operation for high speed, improve the grinding efficiency the lower grinding disc can be raised, can also be reduced, so that the design can be convenient for mounting and dismounting the workpiece in a grinding machine, pneumatic sun wheel turns to the installation, the workpiece can be of different planar grinding fineness and the grinding rate more accurately correct control